Advanced Plastic & Insert Molding Fleet
At Active Polymers, we leverage a high-performance machinery suite to ensure precision and scalability for every project. Our facility is equipped with industry-leading Kaptiva systems and high-tonnage Austrian-engineered 100-ton units. With a versatile range of both Horizontal Injection and Vertical Molding machines, we provide the flexibility to handle complex inserts and high-volume production with a clamping force reaching up to 125 tons.
High-Performance Machinery Suite
Our manufacturing plant is engineered to support demanding plastic molding applications, combining versatile horizontal and vertical presses with intelligent closed-loop Kaptiva automation.
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Clamping Force Reaching Up to 125 Tons
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Austrian 100-Ton Precision Units
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Horizontal & Vertical Molding
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Kaptiva Automated Controls
From high-volume horizontal injection to complex vertical insert molding, our machinery fleet delivers consistent micro-tolerances and reliable execution.
Horizontal Injection Molding Efficiency
Vertical Insert Overmolding Precision
6 Easy and Simple Steps of
Our Manufacturing Process
High-precision custom molding and precision engineering journey backed by expertise, strict ISO 9001 standards, and state-of-the-art machinery.
Raw Material Inspection
Optical emission spectrometer chemical verification confirming Cu, Zn, and Pb elemental ratios prior to turning & molding.
01Precision CNC Machining
Advanced CNC turning, milling and machining producing high-precision metal & plastic parts with close tolerance control.
02Drilling & Tapping
Accurate drilling, tapping, and threading operations for perfect component assembly and thread locking.
03Insert Overmolding
Encapsulating turned brass inserts within engineering thermoplastics (Nylon, ABS, PC, PP) using high-tonnage 125-ton presses.
04Rubber & Bakelite Molding
Precision rubber compression molding for seals & gaskets, plus high-dielectric DMC and heat-resistant phenolic Bakelite parts.
05VMS Optical Clearance
100% Video Measuring System (VMS) optical dimensional scanning, stress-crack testing, and ISO 9001 clearance before dispatch.
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